Okuma Rotary Table & Trunnion Calibration

Angular positioning verification for 5-axis machines — A-axis and C-axis alignment, tool center point accuracy, and the rotary-specific errors that linear calibration alone never catches.

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What Is Rotary Table & Trunnion Calibration?

A 5-axis machine adds two rotational axes to the standard X, Y, Z linear travel — typically an A-axis that tilts and a C-axis that rotates the table or trunnion. These axes let the machine reach undercuts and complex geometry a 3-axis machine can't touch, but they also introduce their own error sources that standard linear calibration was never designed to catch. A machine can pass a ballbar and laser interferometer check with excellent linear positioning and still cut inaccurate parts the moment a rotary axis gets involved.

We measure rotary axis accuracy with a dedicated angular calibrator working alongside a laser interferometer, verifying angular positioning to within about one arc second. A-axis misalignment tends to show up as positional error in the Y-Z plane; C-axis inaccuracies tend to show up as errors in circular interpolation. Both eventually affect tool center point — the actual point in space where the cutting edge is supposed to be — which is what your 5-axis toolpaths are built around.

We are an independent repair company. We are not an authorized Okuma dealer, distributor or service partner — we calibrate and verify Okuma 5-axis machines on customer-owned equipment.

Trunnion-style tables, where both rotary axes tilt and rotate the workpiece together, give excellent undercut access and rigidity for small-to-medium parts, but the physical risers involved make alignment drift a real possibility after a crash or bearing service. Annual calibration is a reasonable baseline; high-utilization machines are better served by condition-based checks — after any crash, after rotary bearing work, or whenever angled-cut accuracy starts drifting.

Diagnosis at a Glance

A quick way to check whether your 5-axis machine needs rotary-specific calibration.

Signs You Need This Service

Any of these usually point specifically to the rotary axes.

  • Angled cuts and undercuts inaccurate while flat work is fine
  • Machine had a crash or recent rotary bearing service
  • Simultaneous 5-axis toolpaths producing inconsistent results
  • Only ever had linear ballbar/laser calibration, never rotary
  • Want an annual or condition-based rotary health check
  • Contract requires documented 5-axis geometric verification

What We Measure

Angular measurement, purpose-built for rotary and trunnion axes.

  • Angular positioning accuracy to ~1 arc second
  • A-axis tilt alignment
  • C-axis rotation alignment
  • Tool center point (TCP) verification
  • Rotary-to-linear volumetric error interaction
  • Written rotary calibration report
Rotary calibration applies to 5-axis Okuma machines such as the MU-Series — see our standard Machine Calibration service for linear positioning, ballbar and laser work on any Okuma machine.

What This Calibration Covers

The specific rotary-axis measurements that complete a full 5-axis accuracy picture.

Angular Calibrator Testing

Purpose-built rotary axis calibration to roughly ±1 arc second, working alongside a laser interferometer.

A-Axis Alignment

Verifies the tilt axis, since misalignment here shows up as positional error in the Y-Z plane.

C-Axis Alignment

Verifies the rotation axis, since inaccuracies here affect circular interpolation precision.

Tool Center Point Verification

Confirms the cutting edge lands where your 5-axis toolpaths actually expect it to.

Volumetric Error Mapping

Combines linear and rotary measurements into a single error map across the working envelope.

Written Calibration Report

Documented rotary results and compensation values, useful for contracts and future comparisons.

Why Linear Calibration Alone Isn't Enough

A ballbar and laser interferometer check confirms your X, Y and Z axes move accurately in straight lines. It says nothing about whether your A-axis tilts to the exact commanded angle, or whether your C-axis rotates the table to the exact position the program expects. A 5-axis machine can pass a perfect linear calibration and still cut consistently wrong angled features, because the linear check simply never touched the axes causing the problem.

Full 5-axis geometric accuracy involves 12 distinct error parameters across the two rotary axes — displacement and angular errors in three dimensions for each — and they interact with the linear axes in ways that compound during simultaneous multi-axis motion. That's why rotary calibration is a genuinely separate measurement discipline from standard linear calibration, using different instruments built specifically for angular accuracy.

If the rotary calibration reveals a mechanical issue — not just a compensation gap — that's a repair conversation, not just a measurement one, and we handle both.

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What Makes Our Rotary Calibration Different

A few things that shape how we approach every 5-axis calibration.

Purpose-Built Angular Instruments

Dedicated rotary calibration equipment, not a linear laser check treated as good enough.

A-Axis and C-Axis, Both Verified

Both rotary axes checked individually, since each fails in different, distinct ways.

Repair When It's Mechanical

If the rotary axis needs mechanical attention, not just compensation, we do that repair ourselves.

How This Calibration Works

Three steps from a 5-axis accuracy question to a verified, documented machine.

01

Send the Details

Machine model, control generation, and why rotary calibration is needed.

02

Measure A-Axis & C-Axis

Angular calibrator and laser interferometer testing across both rotary axes and TCP.

03

Correct & Report

Compensation updated, mechanical issues repaired if found, and a written report delivered.

Frequently Asked Questions

No. We are an independent repair company, not an authorized Okuma dealer, distributor or service partner. We calibrate and repair Okuma 5-axis machines on customer-owned equipment.

Contact

Send us your machine details and why rotary calibration is needed — here's how to reach us directly.

Address

Auf der Hohl 4
57610 Birnbach
Germany

5-Axis Parts Off? Let's Check the Rotary Axes

Machine model, the accuracy problem, and which axes are involved — we'll measure what's actually happening.

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