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Okuma Rotary Table & Trunnion Calibration
Angular positioning verification for 5-axis machines — A-axis and C-axis alignment, tool center point accuracy, and the rotary-specific errors that linear calibration alone never catches.
What Is Rotary Table & Trunnion Calibration?
A 5-axis machine adds two rotational axes to the standard X, Y, Z linear travel — typically an A-axis that tilts and a C-axis that rotates the table or trunnion. These axes let the machine reach undercuts and complex geometry a 3-axis machine can't touch, but they also introduce their own error sources that standard linear calibration was never designed to catch. A machine can pass a ballbar and laser interferometer check with excellent linear positioning and still cut inaccurate parts the moment a rotary axis gets involved.
We measure rotary axis accuracy with a dedicated angular calibrator working alongside a laser interferometer, verifying angular positioning to within about one arc second. A-axis misalignment tends to show up as positional error in the Y-Z plane; C-axis inaccuracies tend to show up as errors in circular interpolation. Both eventually affect tool center point — the actual point in space where the cutting edge is supposed to be — which is what your 5-axis toolpaths are built around.
We are an independent repair company. We are not an authorized Okuma dealer, distributor or service partner — we calibrate and verify Okuma 5-axis machines on customer-owned equipment.
Trunnion-style tables, where both rotary axes tilt and rotate the workpiece together, give excellent undercut access and rigidity for small-to-medium parts, but the physical risers involved make alignment drift a real possibility after a crash or bearing service. Annual calibration is a reasonable baseline; high-utilization machines are better served by condition-based checks — after any crash, after rotary bearing work, or whenever angled-cut accuracy starts drifting.
Diagnosis at a Glance
A quick way to check whether your 5-axis machine needs rotary-specific calibration.
Signs You Need This Service
Any of these usually point specifically to the rotary axes.
- Angled cuts and undercuts inaccurate while flat work is fine
- Machine had a crash or recent rotary bearing service
- Simultaneous 5-axis toolpaths producing inconsistent results
- Only ever had linear ballbar/laser calibration, never rotary
- Want an annual or condition-based rotary health check
- Contract requires documented 5-axis geometric verification
What We Measure
Angular measurement, purpose-built for rotary and trunnion axes.
- Angular positioning accuracy to ~1 arc second
- A-axis tilt alignment
- C-axis rotation alignment
- Tool center point (TCP) verification
- Rotary-to-linear volumetric error interaction
- Written rotary calibration report
What This Calibration Covers
The specific rotary-axis measurements that complete a full 5-axis accuracy picture.
Angular Calibrator Testing
Purpose-built rotary axis calibration to roughly ±1 arc second, working alongside a laser interferometer.
A-Axis Alignment
Verifies the tilt axis, since misalignment here shows up as positional error in the Y-Z plane.
C-Axis Alignment
Verifies the rotation axis, since inaccuracies here affect circular interpolation precision.
Tool Center Point Verification
Confirms the cutting edge lands where your 5-axis toolpaths actually expect it to.
Volumetric Error Mapping
Combines linear and rotary measurements into a single error map across the working envelope.
Written Calibration Report
Documented rotary results and compensation values, useful for contracts and future comparisons.
Why Linear Calibration Alone Isn't Enough
A ballbar and laser interferometer check confirms your X, Y and Z axes move accurately in straight lines. It says nothing about whether your A-axis tilts to the exact commanded angle, or whether your C-axis rotates the table to the exact position the program expects. A 5-axis machine can pass a perfect linear calibration and still cut consistently wrong angled features, because the linear check simply never touched the axes causing the problem.
Full 5-axis geometric accuracy involves 12 distinct error parameters across the two rotary axes — displacement and angular errors in three dimensions for each — and they interact with the linear axes in ways that compound during simultaneous multi-axis motion. That's why rotary calibration is a genuinely separate measurement discipline from standard linear calibration, using different instruments built specifically for angular accuracy.
If the rotary calibration reveals a mechanical issue — not just a compensation gap — that's a repair conversation, not just a measurement one, and we handle both.
What Makes Our Rotary Calibration Different
A few things that shape how we approach every 5-axis calibration.
Purpose-Built Angular Instruments
Dedicated rotary calibration equipment, not a linear laser check treated as good enough.
A-Axis and C-Axis, Both Verified
Both rotary axes checked individually, since each fails in different, distinct ways.
Repair When It's Mechanical
If the rotary axis needs mechanical attention, not just compensation, we do that repair ourselves.
OSP Controls We Work Alongside
Rotary compensation parameters are stored and applied differently across control generations. Find your specific generation below.
Okuma Models We Support
This service is specifically for 5-axis rotary/trunnion machines. Here are the model families it applies to.
Other Ways We Can Help
Rotary calibration is one part of keeping a 5-axis machine accurate — here's the rest of the site if a different service fits better.
Machine Calibration
Ballbar and laser interferometer testing for linear positioning and geometry.
Axis Drive & Feed System Repair
Ball screw, linear guide and feedback repair for the linear side.
Spindle Repair
Bearing, encoder and winding repair to restore accuracy and extend spindle life.
Testing & Diagnostics
Alarm code analysis and fault isolation before any repair decision is made.
Every Component We Repair
Browse the complete catalog of boards, drives and modules we repair.
Industries We Serve
Automotive, aerospace, medical, defense and more — see how we support your sector.
Countries We Serve
See every country where we currently offer on-site technician visits.
All Services
Browse every repair and support service we offer, all in one place.
How This Calibration Works
Three steps from a 5-axis accuracy question to a verified, documented machine.
Send the Details
Machine model, control generation, and why rotary calibration is needed.
Measure A-Axis & C-Axis
Angular calibrator and laser interferometer testing across both rotary axes and TCP.
Correct & Report
Compensation updated, mechanical issues repaired if found, and a written report delivered.
Frequently Asked Questions
No. We are an independent repair company, not an authorized Okuma dealer, distributor or service partner. We calibrate and repair Okuma 5-axis machines on customer-owned equipment.
If your machine has rotary axes and you're cutting angled or undercut geometry, yes — standard ballbar and laser calibration verifies linear positioning only. It doesn't test whether your A-axis or C-axis moves to the exact commanded angle, which is a separate measurement using different instruments.
Annually is a reasonable baseline for most shops. High-utilization machines, or any machine after a crash or rotary bearing service, are better served by a condition-based check rather than waiting for the calendar.
Yes. If measurement reveals a genuine mechanical issue rather than something compensation can correct, we repair it ourselves rather than just documenting the problem and leaving it to someone else.
Yes — calibration is done on the machine itself, so on-site is the normal way this works. See our country coverage for where we currently offer on-site visits.
Contact
Send us your machine details and why rotary calibration is needed — here's how to reach us directly.
5-Axis Parts Off? Let's Check the Rotary Axes
Machine model, the accuracy problem, and which axes are involved — we'll measure what's actually happening.